Predictive Maintenance With Mondas®
Award-winning!
Detect Faults Early With Predictive Maintenance
Detect Operating Errors – Save Maintenance Costs
An important benefit of predictive maintenance is a more reliable operation of equipment. For many maintenance and service companies, predictive maintenance adds a new dimension to their portfolio of services. Here, the one-time implementation and annual licensing costs of IoT monitoring are offset by the operating and energy costs saved. In most cases, the latter prevails.
Especially in times of shortage of skilled workers, good utilization of service personnel is important. Less time behind the wheel and more time in the workshop and on site – that’s the order of the day. The targeted deployment of specialist personnel are the most common arguments for entering the digital age.
Predictive maintenance via the mondas® IoT platform makes this possible. Service technicians are informed about details of the malfunction via an internal alarm system. So they can go on service trips well equipped and with the right spare parts on board. The error is quickly corrected – ideally without the customer noticing.
Predictive Maintenance With Mondas®
All you need for mondas® IoT monitoring are IP data interfaces at the monitored assets. The sensor, measurement and operating data is transferred to the mondas® IoT platform via a data logger. There they are analyzed in real time. In this way, the condition of plants can be constantly monitored.
Using pattern recognition, the mondas® system identifies operating errors such as excessively long running times of ventilation systems, high start and stop frequency of CHP units or problems in the hydraulics. A few seconds after an irregularity or malfunction is detected, the Analytic software sends a warning message.
The AI-based automatic error detection of the analysis software is individually programmable for each application. Intelligent algorithms interpret the data from machines, plants and entire systems.
The advantages for users are manifold: repair costs are reduced, and with them the operating costs and costs for maintenance. Increased performance and higher operating efficiency of the plants are further advantages. Expensive maintenance drives are avoided, and regular maintenance work is no longer necessary. You are no longer dependent on fixed maintenance intervals.
Plant manufacturers can also monitor the behavior of their systems in real time and develop condition-based maintenance concepts on this basis. There are clear competitive advantages over companies with a conventional maintenance philosophy. This will enable them to gain significant market share.
BENEFITS OF MONDAS®
Versatile
mondas®recognises various Fieldbus protocols
Scalable
Once defined, an analysis can be applied to any number of plants
Flexible
Data management on-premises or via the cloud
Case Study
Modern CHP maintenance at Enerquinn
mondas® allows enerquinn, a planner and operator of CHP plants, to cut operating costs while boosting the energy efficiency of the plants that it monitors.
Free of Charge with no strings attached
Mondas online demonstration
Join us for a 30-minute online meeting to learn what the IoT platform can do for you.
If you manufacture, operate or monitor a large portfolio of energy installations and building services equipment, or if you work in planning for building services and are looking for a useful tool for efficient building commissioning, we would love to show you the benefits of our mondas® system – free of charge and no strings attached.
Use the calendar to book your online slot. You will receive more details about the meeting along with your booking confirmation.
We look forward to meeting you!
HOW MONDAS® WORKS
The Special Features of the IoT Platform
- universally applicable: Different fieldbuses and protocols are reliably detected.
- efficient: Thanks to the HDF5 data format, even extensive time series data can be processed extremely quickly.
- simple: Minimal hardware requirements.
- scalable: Define analyses and evaluations once and then transfer them to any number of plants.
- secure: All data security requirements are met at all times.
- flexible: Data can be stored either on-premise or in the cloud.
Simple Application
Entering the digital age is easy with mondas®. We usually proceed in such a way that we first identify the individual optimization goals of the application together with the customer. Based on this, we configure the platform interface to your requirements.
The customer is autonomous in the further use and expansion of the system. If new systems are added to the inventory, they can be added quickly and easily by “drag and drop”. New plants are recognized instantly, data evaluation is started immediately.
A sophisticated metadata system guarantees quickly configurable and scalable solutions. The analysis algorithms can be applied to any number of plants of the same type with minimal additional effort. Individual solutions are easily configurable and do not require complex and expensive programming. The great advantage of the mondas® system is its high scalability.
The clearly structured dashboard system is freely configurable. It provides a quick overview and displays the most important operating states at a glance.
Martin Ufheil
» Our building services equipment planners were looking for a tool to help them adjust complex building technology. We’ve found the right solution with mondas®. «
Martin Ufheil, Solares Bauen GmbH, uses mondas® for building commissioning management and monitoring.
Stefan Oexle-Ewert
» We plan and operate combined heat and power plants. mondas® marks the start of a new era in plant monitoring – with sustainably low costs for maintenance and operation. «
Stefan Oexle-Ewert, enerquinn Energiesystemtechnik GmbH, uses mondas® for monitoring CHP plants.
Prof. Dr. Hans-Martin Henning
» The digitalisation of the energy transition is not just a trend. It’s an essential part of the process. The founding of mondas® opens up another important avenue for our expertise to reach the market. «
Prof. Dr. Hans-Martin Henning, Director of the Fraunhofer Institute for Solar Energy Systems ISE
Michael Kapke, Reich und Hölscher
"Supplying entire residential quarters with heat from renewable energies is necessary - and possible! All that is needed is the consistent use of big data - in simulations prior to system planning as well as in long-term operation. "
Dipl.-Ing. Michael Kapke, owner of the engineering office Reich + Hölscher, Bielefeld
Typical Users of the mondas® IoT platform
- operators and manufacturers of energy plants and building services equipment
- property owners and building services equipment planners
- manufacturing companies
Typical Application Technologies
Energy Plants
Energy Plants
- heating systems
- boilers
- local heating networks
- combined heat and power (CHP) plants
- solar parks
- large-scale solar thermal systems
- photovoltaic installations
- cooling systems
- heat transfer stations
- heat recovery plants
- heat pumps
Building Technology and Properties
Building Technology and Properties
- ventilation systems
- air conditioning technology
- HVAC systems
- building control systems
- control units
Production Technology
Production Technology
- compressed air systems
- ventilation systems
- air conditioning systems
- air conditioning technology
- heat recovery
- power transmission engineering
- fluid technology
- robotics
- machine tools
- production plants
- recirculation pumps
- furnaces
- conveyor systems
- casting machines
1
Book free online demo
Find out if the mondas® IoT platform is suitable for your company in just 30 minutes.
2
Preliminary plan
You’ll receive a preliminary plan covering key aspects of the application of the mondas® IoT platform. Includes cost estimate.
3
Half-day workshop
Discuss the details with our experts during a half-day workshop at your premises. This can, of course, also be done via video conference.
4
Practical test
Select some of your plants to be connected to the mondas® IoT platform. Test us!
5
Licence agreement
Were you impressed by the results of the test? Then you can continue by connecting additional plants from your portfolio yourself. Lower maintenance costs, greater efficiency – that’s a promise!
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